Astn’go to measure and increase your production rate /cycle time

Controlling production rates and cycle times is a key performance lever. However, many questions remain unanswered: Are my objectives realistic and well calibrated? Is my equipment really running at the right speed? Why are they not meeting the set rates? Are the corrective actions implemented truly effective? Where do the observed deviations come from?

Understanding production rates and cycle times

Although production rate and cycle time are related, it is important not to confuse them.

• Throughput refers to the speed at which a machine or workstation produces parts. It can be expressed in parts per hour.
• Cycle time, on the other hand, represents the total time required to manufacture a part.

These two indicators are closely linked to operational performance. Too low a rate or too long a cycle time can have a direct impact on production costs, delivery times, and ultimately, customer satisfaction. However, in many companies, this data is still estimated manually or calculated retrospectively from Excel spreadsheets, paper reports, or sometimes incomplete information.

The role of OEE software in monitoring production rates and cycle times

A TRS software bridges the gap between field results and management. It interfaces with production equipment(machines, controllers, sensors) to automatically collect data in real time. Astn’go, for example, records cycle starts and ends, stoppages, speeds, quantities produced, rejects, and much more. Thanks to this centralization of information, it becomes possible to know precisely the actual rate of a workstation, the average cycle time, deviations from a standard, and the reasons for any deviations.

This continuous monitoring enables detailed performance analysis. Whereas manual reporting would only detect a drop in speed after several days or even weeks, TRS software alerts production managers in real time. They can then take immediate action to identify the causes: micro downtimes, too long changeover times, insufficient operator speed, quality issues, etc.

From measurement to action : improving performance with OEE software

But a OEE software such as Astn’go is not limited to data collection. It also offers powerful analysis tools to transform raw information into actionable insights.

Thanks to customizable dashboards, visual indicators, and automatic reports, managers can track changes in production rates across different workstations, compare cycle times between products, detect bottlenecks, and implement targeted action plans.

Measurable gains at all levels

Implementing a OEE software such as Astn’go can generate very significant gains. On average, manufacturers who use it see a 10 to 15% improvement in the production rate of their equipment. These results vary, of course, depending on the initial level of maturity, but even in well-organized workstations, OEE software reveals hidden potential.

Monitoring throughput and cycle times with OEE software fits perfectly with a Lean approach. By identifying waste, slowdowns, downtime, and deviations from standards, Astn’go enables the development of a solid and sustainable continuous improvement process. It is not simply a matter of optimizing a single workstation, but rather of managing the overall performance of the workstation.

Teams can set specific objectives, track their achievement over time, and adapt standards based on the results observed. This virtuous cycle transforms the organization and makes it more agile in the face of market changes.

Astn’go : a software designed for demanding manufacturers

Developed in close collaboration with industry needs, Astn’go stands out for its ease of use, compatibility with existing equipments, and ability to adapt to each company’s processes.

Whether for automated lines or manual workstations, the software can be integrated in seven days without disrupting production. Thanks to its features and extensions, it evolves with the needs of the company, from simple pace monitoring to complete management of production operations.

Its intuitive interface allows operators and managers to quickly get to grips with it, and its powerful analytics provide a clear and shared view of performance. Astn’go thus becomes the digital heart of the workstation, capable of connecting people, machines, and information systems in a spirit of continuous improvement.

Investing in OEE software, a performance lever

that must be monitored accurately, in real time, and reliably. A OEEsoftware such as Astn’go not only measures this data, but also enables concrete action to be taken to improve performance, reduce costs, and increase agility.

It is a strategic investment that is part of a sustainable transformation of the company, with measurable results and benefits at all levels. From the production line to senior management, everyone wins.

To learn more about Astn’go and the benefits you can gain from the solution, contact us via this link.